The future of supply chain risk management

The COVID-crisis has prompted a period of introspection as organisations question how to best structure their supply chains and manage their risk

Trends towards global sourcing, mobile warehousing, just-in-time production and lean manufacturing have created supply chains that are highly optimised, but also increasingly complex. When things are going well, this means cost-effective operations, less waste and companies can react flexibly and in an agile way to customer demands.

However, these trends also expose the supply chain to new, sometimes hard to recognise risks. And when there is interruption, the complexity of these supplier systems and the immediate nature of production can mean businesses are suddenly facing significant disruption with immediate impact to bottom lines, or even market share and reputation.

For instance, when governments imposed lockdowns to curb the spread of coronavirus, many firms found that manufacturing ground to a halt as the transportation of goods was interrupted. Where once a business was likely to have spares and back-ups in warehouses, just-in-time practices mean that many businesses are now left without access to the services or parts they need to operate.

Shifting sands

The uniquely volatile business environment of the past year has brought to the forefront of the business agenda the supply chain vulnerabilities they face. For some, this could signal a change in practices in the future to increase supply chain resilience – whether that’s looking at near shoring and onshoring, reintroducing back-up stock in warehouses or installing alternative production sites.

Kocher said: “What’s changing is how risk managers, management and insurers alike recognise and factor supply chain risk into their decision-making. With more and more severe supply chain interruptions materialising, businesses have started to reconsider certain aspects, such as having suppliers nearby to eliminate certain risk factors from their business activities.”

The role of risk engineering

As organisations continue down the path of introspection and question how to best structure their supply chains and manage their risk, it becomes ever-more crucial that risk managers understand the full extent of the vulnerabilities in their own production process. Kocher believes that risk engineering plays an increasingly key role in this process.

“One of the key value drivers is to understand your supply chain and the assumptions you are making about it in case of disruption. This may sound trivial, but it is a fundamental condition to be in place before conducting impact assessment, quantification, deciding on the mitigation strategy and implementing mitigation measure. A structured approach to ensure adequate understanding in sufficient depth is critical. ”

Empowering better decisions

Often, when a company considers key or critical suppliers, it is examining its supply chain with a financial lens, or with a strong focus on individual business sections. A realistic company-wide, impact-oriented view, underpinned with decades of actual loss experience, supports the identification of key exposures which may otherwise go unnoticed.

Kocher concludes: “There is no one perfect way of managing supply chain risk. The risk engineer brings to the table a wealth of experience of what the process could look like, and is able to pick up the individual client where they stand in their supply chain risk management journey, with the goal of bringing them further towards a comprehensive supply chain risk management adapted to their specific needs.”

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April manufacturing output feels impact of COVID-19

While March began to show how the coronavirus, or COVID-19, began to truly impact the economy, things came into even starker perspective in April, based on data in the Institute for Supply Management’s (ISM) Manufacturing Report on Business, which was released today.

The report’s key metric—the PMI—at 41.5 (a reading of 50 or higher indicates growth)—declined 7.6% from March’s 41.5, falling for the second straight month, which was preceded by two months of growth. The April reading was 7.5% below the 12-month average of 49.0 and is also the lowest reading over the last 12 months and the lowest reading going back to April 2009’s 39.9. What’s more, ISM reported that April marked the first month that the overall economy contracted after a stretch of 131 consecutive months of economic expansion.

ISM reported that two of the 18 manufacturing sectors it tracks saw growth in April, including Paper Products; and Food, Beverage & Tobacco Products. And the 15 industries reporting contraction in April, in order, are: Printing & Related Support Activities; Furniture & Related Products; Transportation Equipment; Textile Mills; Fabricated Metal Products; Nonmetallic Mineral Products; Machinery; Plastics & Rubber Products; Electrical Equipment, Appliances & Components; Petroleum & Coal Products; Wood Products; Miscellaneous Manufacturing; Computer & Electronic Products; Primary Metals; and Chemical Products.

Each of the report’s key metrics saw declines in April.

New orders, which are commonly referred to as the engine that drives manufacturing, saw a steep 15.1% decline, to 27.1 after a 7.6% decline, to 42.2, in March. This marks the third straight month of declines and is the lowest reading for new orders since December 2008’s 25.9. ISM said that two industries—Food, Beverage & Tobacco products and Paper Products—saw growth in April, with the remaining 16 all seeing declines.

Production—at 27.1—was down 20.2%, contracting for the second straight month and is the lowest figure since numeric ISM Report On Business index records were first issued in January 1948, with the 20.2% decrease from March representing the largest one month decline going back to January 1984, when it was down 20.7%. ISM said that two manufacturing sectors—Paper Products and Food, Beverage & Tobacco products—grew in April.

Employment—at 27.5—was down 16.3% compared to March, falling for the ninth consecutive month, and is its lowest reading since June 1949’s 27.2 reading, and represents the largest one-month percentage-point decrease going back to January 1948, when ISM began keeping numeric records. ISM said that each of the top six manufacturing sectors saw employment contraction driven by the furloughs and layoffs, due to a lack of new orders, with social distancing mandates also factoring into the number.

April inventories—at 49.7—headed up 2.8%, while contracting at a slower rate for the 11th consecutive month. The report explained that inventory contraction slowed as was expected, due to supply chain disruptions and the lack of labor to convert material, with 10 manufacturing sectors reporting higher inventory readings in April.

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Coronavirus Pandemic Turns U.S. Food and Beverage Supply Chains on Their Heads

Coronavirus Pandemic Turns U.S. Food and Beverage Supply Chains on Their Heads

Coronavirus Pandemic Turns U.S. Food and Beverage Supply Chains on Their Heads

Current U.S. food supply chains are facing a severe emergency due to the current health situation, so how can these companies meet crisis-level fulfillment goals while avoiding introducing pathogens into an already stressed food supply chain?

Food and Beverage Supply Chains

Our current coronavirus-world has turned food and beverage supply chains on their heads, highlighting the importance of supply chain visibility and meeting U.S. FDA Food Safety Modernization Act (FSMA) guidance.

FSMA aims to prevent and mitigate food-borne illnesses, which, according to the FDA website, under “normal” conditions, sicken about 48 million Americans annually – a significant public health burden.

But current U.S. food supply chains are facing a severe emergency due to the current health situation – store closings, social distancing, self-isolation, and panic grocery buying.

Food and beverage manufacturers are scrambling to fulfill orders.

How can these companies meet crisis-level fulfillment goals while avoiding introducing pathogens into an already stressed food supply chain?

FMSA Guidelines for Short- and Long-Term Food Safety

If your company is responsible for manufacturing, processing, packing, transporting or storing raw or finished food products or beverages and must comply with food-borne pathogen reduction requirements, consider the following steps.

They’ll ensure your customers receive non-damaged, top-quality foods:

  1. Familiarize or refamiliarize your personnel with existing FSMA guidelines that define safe food management criteria.
  2. Explore the recent FSMA draft guidance, “Mitigation Strategies to Protect Food Against Intentional Adulteration: Guidance for Industry” to ensure your food materials remain in compliance with government guidance. This newest guidance covers necessary written actions, training, procedures, and steps to take if mitigation strategies have been incorrectly implemented–including corrective steps to identify and correct a problem that has occurred and measures to reduce its recurrence. Corrective actions must be documented and are subject to verification.
  3. Employ tools that ensure you bypass common food contamination problems by providing overarching supply chain visibility and optimal shipping and handling decisions, so you can deliver the highest-quality food products as soon as possible while remaining compliant.

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